MATERIAL REQUIREMENTS PLANNING IN SCM2023-12-19T13:13:47-06:00

REQUIREMENTS PLAN OF MATERIALS IN SCM

Objectives:​

  •  Understand and learn concepts of demand, materials, and inventory planning that improve processes in your organization.​
  •  To generate more value in customer service, improving response times.​
  •  To reduce operational costs.​​

Intended for:​

  •  Staff of:​
  • Planning​
  • Logistics,​
  • Production.​
  • Customer Service.​
  • Market intelligence.​
  • Warehouses.​

At the end of the course:​

  •  Participants will be able to develop an appropriate demand planning model for their products to meet the needs of his clients.​
  •  Participants will be able to generate more accurate forecasts and inventory plans.​

"Excellence in the Materials Supply Chain"​

​

Module 1: What is Supply Chain Management?​

  1. Manufacturing environments and process selection.​
  2. From MRP to ERP.​
  3. Impact of new philosophies and systems.​

Module 2: demand management.​

  1. The demand's characteristics.​
  2. Forecasting Techniques and Follow-Up.​

Module 3: Master planning.​

  1. Types of planners: production, materials and purchases. ​
  2. Sales and operations planning. (S & OP)​
  3. Production Plan. (PP)​
  4. Master Plan and Master Production Schedule (MP and MPS) ​
  5. Master Scheduling and Sales.​

Module 4: Materials Requirement Planning.​

  1. Bill of Materials (BOM)​
  2. MRP logic.​
  3. Supply Chain Project Management.​

Module 5: Capacity management and control of production activities.​

​

  1. Capacity Management.​
  2. Control of production activity.​
  3. Programming, Implementation and Control.​

​

Module 6: Inventory Management​

​

  1. What is an Inventory?​
  1. The aims of inventory management.​
  2. Basic concepts of inventory management.​
  1. Purpose of the inventory.​
  2. Types of items in inventory​
  1. Inventory Models by Form.​
  • Raw materials.​
  • Product Finished.​
  • Product in process.​
  • MRO.​
  1. Inventory models as per their function.​
  • Anticipation Inventory.​
  • Safety Stock.​
  • Inventories by batch size.​
  • Transport inventory.​
  • Buffer inventory.​

Module 6: Inventory Management (cont.)​

​

  1. Inventory management costs.​
  1. Order costs​
  2. Storage costs​
  1. Inventory in Monetary Terms.​
  1. FIFO​
  2. LIFO​
  3. Average cost​
  4. Specific cost.​
  5. Standard cost.​
  1. Resupply method.​
  1. Identification of inventory policies.​
  2. Safety Stock Calculation​
  3. Inventory model for independent demand.​
  • Reorder point.​
  • Maximum and minimum.​
  • Economic order quantity.​
  1. Supply sources.​
  • Strategic Procurement​
  • Tactical Procurement.​
  • Administration of service parts​
  • Supply risk and financial impact matrix.​
  • Determining order quantities in an environment of rising prices or speculation.​
  1. Supplier Management for Effective Negotiation.

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