Lean Six Sigma2023-12-22T13:58:50-06:00

Lean Six Sigma​

Module 1: What's Six Sigma?​

An introduction to the methodology Six Sigma and its stages.​

  1. Definition of Six Sigma.​
  2. Define problem and select project.​
  3. DMAIC Methodology.​

Module 2: Define: “For those who do not know where they are going, no wind is favorable.” – Seneca​

Know how to define the problem / select the project.​

  • Know our opportunities.​
  • Critical-to-Quality Characteristics.​
  • Understanding the Customer's needs.​
    • Customer Needs Map.​
    • Model Kano.​
  • Trends.​
  • Project generation.​
    • Business case.​
    • Definition of CTQ's To get better.​
    • Objective.​
    • Scope.​
    • Team.​
    • Resources.​
    • Metrics.​
    • Schedule (Gantt).​

Module 3: Measure: "What isn't measured cannot be improved" William Thomson.​

Know the methodology and tools of the stage of measurement within a project.​

  • The aims of the phase.​
  • A description of the process.​
    • Process Map.​
    • SIPOC.​
    • Cross - Functional.​
  • Data collection.​
    • Sampling methods.​
    • Collection sheets.​
  • Performance of the process.​
    • OEE.​
    • YIELD.​
    • DPMO'S​
    • Sigma level.​
  • Evaluating the R&R Measurement System.

Module 4: Analyze: "You never know what you have, till you have an analysis." - Anonymous​

  1. Balance Diagram.​
  2. Spaghetti Diagram.​
  3. QFD (Deployment of the Quality Function).​
  4. Process FMEA (AMEF).​
  5. Basic Statistics.​
  6. Fishbone Diagram.​
  7. Reality Tree.​
  8. Pareto Chart.​
  9. Correlation analysis.​
  10. Histogram.​
  11. Process Capability.​
  12. Hypothesis Tests and Confidence Intervals.​

Module 5: Improve: "Blessed are they that are at the bottom of the well, for from there onwards we can only go improving " - Joan Manuel Serrat​

Know how to set new conditions in the operation process.​

  1. Theory of Constraints.​
  2. Introduction to DOE (Design of Experiments).​
  3. Factorial Designs.​

Module 6: Control: “The secret to success is to own nothing but control everything” - Nelson. Aldrich Rockefeller​

Learn to standardize implemented improvements and document lessons learned.​

  1. Control charts.​
    • Control Chart for Variables.​
      • X - R ​
      • X - S ​
    • Attribute control charts.​
      • P Chart​
      • NP Chart​
      • C Chart​
      • U Chart​
    • Control Plan.​

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