Training course designed to meet your need to update your knowledge of the following tools:

• APQP (Advanced Product QualityPlanning)
• PPAP (Production Part Approval Process)
• MSA (Measurement Systems Analysis)
• SPC (Statistical Process Control)
• PFMEA (Process Failure Mode and Effects Analysis)
• Control plan.

Based on this requirement, I am pleased to introduce the formal course proposal, based on an instructional methodology beginning with in-person workplace training.

Objectives:

• To understand the statistical tools necessary to register, measure and control manufacturing processes
• Understand the basic concepts and statistical tools for analyzing measurement systems
• To understand the methodology for developing tools.

Intended for:

• Area engineers

At the end of the course:

• The participant will get the latest updates about tools.
• Participants will learn techniques and methods for the correct use of tools.
• The participant will clearly understand the usefulness of each of the tools.

Module 1: PFMEA (Process Failure Mode and Effects Analysis)

Provides tools for risk analysis in new products or processes, major process or specification modifications, and major changes in functional process locations.

• Introduction to Core Tools.
• Definition of FMEA (AMEF).
• Types of FMEA (AMEF).
• FMEA Implementation (AMEF).

Module 2: SPC Statistical Process Control

SPC is simply statistical process control with a well-defined focus on automotive processes. It relates to MSA, especially in long-term stability studies.

• Introduction to the SPC.
• Variable Control charts.
• Attribute Control Charts.
• Process Capability.

Module 3: MSA Measurement Systems Analysis

MSA harmonizes criteria for accepting or releasing a measurement system, focusing primarily on studying and controlling measurement system variability and its relationship to production processes.

• General Guidelines for Measurement Systems.
• General Concepts for Evaluation of Measurement Systems.
• Best Practices for  Replicable Measurement Systems.

Module 4: Control Plan.

Specify the quality controls applied to any process or set of processes intended to produce a product.

• Function.
• Preparation.
• Importance.

Module 5: PPAP Production Part Approval Process

The purpose of PPAP is to ensure that all customer engineering records and specifications are clearly understood.

• Approval of production parts
• Requirements
• Customer Notifications.
• Issuance levels.
• Part submission status.
• Records retention.

Module 6: APQP Advanced Product Quality Planning

Advanced product planning is a methodology manufacturers or suppliers follow to achieve a finished product. It is very important in complex projects because it greatly facilitates communication among those involved, whether internal corporate departments or customers and suppliers.

• Introduction.
• Requirements
• Feedback, Evaluation and Corrective Actions.