Course: Total Productive Maintenance

Course: Total Productive Maintenance

At JS Training & Consulting, we have developed our TPM Total Productive Maintenance course specifically to eliminate production losses caused by equipment condition and keep machinery operating at maximum capacity. This program comprehensively addresses the needs of maintenance, production and operations personnel, from implementing autonomous maintenance to advanced predictive techniques. It offers a complete solution for organizations seeking zero breakdowns, zero downtime and zero defects related to equipment condition.

Your employees will be able to implement 5S and ANDON, apply preventive and predictive maintenance using techniques such as vibration analysis, thermography and tribology, develop the 12-step TPM program and use overall equipment effectiveness (OEE) indicators. The program also promotes Kaizen philosophy, reliability-centered maintenance (RCM) and skills that maximize equipment life, reduce operating costs and ensure expected quality without unplanned stoppages.

Our in-person and live virtual courses are designed for groups of at least 15 people. If you require this training for a small group (1 to 4 people) or individually, click the following button to get to know the available options:

See offer for small groups (1 to 4 people)

Course objectives

Understanding Maintenance Importance

First, participants will learn the strategic importance of maintenance within the organization and its impact on productivity. They will also understand global trends in Lean manufacturing and TPM's evolution. They will therefore be able to identify the six major losses affecting equipment efficiency.

Maximization of the Effectiveness of Work Teams

They will also learn in detail about the machines and facilities they operate: their characteristics, capacities and criticality. They will master techniques to maximize overall equipment effectiveness, keeping equipment ready to produce at maximum capacity with the expected quality.

Implementation of TPM at the Organization

Participants obtain tools to launch TPM through the 12-step program. They systematically implement autonomous, preventive and predictive maintenance and learn to use Kaizen teams and continuous improvement events to optimize operational performance.

Cost Reduction and Reliability

Finally, participants understand how to reduce equipment life-cycle costs. They apply Reliability-Centered Maintenance (RCM) using key indicators, then use Fault Tree Analysis (FTA) and AMEFM. They achieve zero breakdowns, zero downtime and no loss of performance or production capacity.

Download the Course Outline (Spanish PDF)

Results at the end of the course

Detailed Knowledge of the Equipment

First, participants will learn in detail how to maximize equipment effectiveness using OEE indicators. They will also master the characteristics, capacities and criticality of machines and facilities. They will therefore identify opportunities to improve equipment performance.

Successful implementation of TPM

Participants will also gain tools to launch TPM in their organization following the 12-step program. They can implement autonomous maintenance using 5’S and effective ANDON systems, and develop Kaizen teams and continuous improvement events to eliminate the 6 major losses.

Mastery of Maintenance Techniques

You will also apply preventive maintenance techniques involving design, planning and Poka Yoke controls. You will implement predictive maintenance through vibration analysis, thermography, tribology, ultrasound and lubricant analysis, anticipating failures and optimizing equipment reliability.

Reduction of Life Cycle Costs

You will also understand how to reduce equipment life-cycle costs through effective maintenance strategies. You will apply reliability concepts (RCM), AMEFM and failure analysis using tree diagrams. As a result, you will eliminate unplanned breakdowns and unproductive downtime.

Measurement and Evaluation of Results

Finally, you can assess TPM implementation using effectiveness indicators and systematically collect evidence of Total Productive Maintenance. You will achieve zero defects attributable to poor equipment condition, keeping equipment operating at maximum capacity with the expected quality and no performance losses.

Intended audience

Maintenance personnel that seek to optimize the management of work equipment and installations.

  • Production personnel operating critical machinery and work equipment.
  • Supervisors and maintenance coordinators that implement continuous improvement.
  • Engineers that develop strategies of reliability and predictive maintenance.
  • General staff who seek to understand the importance of TPM in the organisation.

This contact form is provided in Spanish.

Yes. Upon completion of the training, we provide the STPS DC3 certificate, in accordance with the characteristics and requirements applicable to the course.
We offer in-person and live virtual training, adapting ourselves to the needs and modalities required by each undertaking.
No. Our model's focused mainly on corporate and in-company training. For individual courses, we offer Wings E-Training, our online training platform.
Yes. Our Trainers have verifiable field experience, making it possible to bring practical knowledge and real workplace situations into every training session.
Yes. We issue invoices for our training services According to the tax data provided by the client.